Laser Solutions

Industrial Lasers have penetrated all corners of the manufacturing world today. 15%-20% of custom automation machines include some kind of laser. From straightforward applications like laser etching to the more sophisticated applications like laser welding and trimming, all laser applications fall well within our field of expertise.

Robotic Laser Welding
Robotic Laser Welding

Robotic Laser Welding

In some cases, an off-the-shelf solution for laser application is not available due to power or space requirements. When creating a custom solution, we work closely with our vendors to carefully select and size laser components. After selection, we integrate the components seamlessly and create a custom laser control logic system. Below are examples of what such applications can look like.

Custom Laser Etching System

In this particular case, the customer required a machine upgrade to install an etching laser into the existing machine. There was minimal space inside, so a standard laser was not an option. The chosen solution on the control side was to integrate a 5VDC Galvo head controller with a 24VDC PLC Control system. Additionally, the etching laser needed to be integrated into the existing controls platform to utilize its recipe management system.

Laser System Components

Laser System Components

Assembled Laser Components

Assembled Laser Components

Custom Built Laser System

Custom Built Laser System

Custom Built Laser System - View 2

Custom Built Laser System

Custom Laser System 3

Custom Laser System. All components installed.

Custom Laser Controls

Control Panel Upgrade for Custom Laser System

Custom Laser Welding System

This Laser Welding System utilized a 2.5kV CO2 laser to weld steel components together. It was constructed from the laser source, beam delivery system, beam adjustment system, several mirrors and a laser welding head. The specified tolerance range was realized by utilizing a custom clamping and spinning mechanism that featured a very small runout.

Custom Laser Welding Cell

Custom Laser Welding Cell w/ Laser Beam Delivery

Custom Laser Welding Station

Custom Laser Welding Station

Laser Beam Adjusting Box

Laser Beam Delivery System and Adjusting Box

Laser Beam Delivery System

Laser Beam Delivery System

CO2 Laser Welding Head

CO2 Laser Welding Head